Industrial

Design Outdoor Storage Construction in Irving, TX

General Contractors of Irving designs and builds outdoor storage yards throughout Irving, Las Colinas, and the DFW industrial corridor with civil engineering coordination, heavy-duty paving design, and perimeter infrastructure built for the specific loads and drainage conditions of Blackland Prairie clay sites.

Design Outdoor Storage Construction
Category

Industrial

Coverage

Irving and the DFW corridor with nearby markets where this scope is active.

Overview

What Designed Outdoor Storage Construction Includes

Outdoor storage yards in the Irving and Las Colinas industrial corridor serve companies that need secure, paved ground space for heavy equipment, loaded trailers, crane mats, and oversized freight that cannot be stored inside a building. The DFW Airport adjacency makes Irving a natural laydown and marshaling location for construction materials, airline catering and cargo operations, and freight forwarding companies operating between the airport and the I-635 LBJ Freeway. General Contractors of Irving builds outdoor storage yards that function reliably under those loads — starting with the subgrade stabilization and pavement section design that Blackland Prairie clay sites require.

Blackland Prairie clay is the fundamental engineering problem on any Irving outdoor storage site. The clay absorbs moisture during wet seasons and shrinks during drought, producing vertical movement that destroys conventional asphalt or concrete without proper subgrade preparation. An outdoor storage yard that serves loaded tandem-axle trailers — typically 40,000 to 80,000 pounds per axle — needs a pavement section designed for both the live load and the subgrade instability. That typically means lime or cement subgrade stabilization to a depth of 8 to 12 inches, a granular base course, and either reinforced concrete or heavy-duty asphalt designed to a structural number that accounts for the clay soil's modulus of resilience. We coordinate the pavement section design with a licensed geotechnical engineer and civil engineer before any paving scope is contracted.

The City of Irving requires grading and drainage permits for outdoor storage yard development above a threshold of disturbed area, and larger projects require a Texas Commission on Environmental Quality Construction General Permit with a Stormwater Pollution Prevention Plan. Sites near DFW Airport's southern fence line may also require FAA coordination if proposed structures — perimeter fencing, lighting poles, or guard booths — exceed Part 77 airspace surface elevations. We navigate all of these permit and regulatory requirements as part of our project development process, so our clients are not surprised by agency review timelines that delay their yard opening date.

Outdoor storage yard construction in Irving is an engineered civil and site improvement scope, not a simple paving project. The elements below represent the full scope we manage from geotechnical review through operational acceptance testing.

Design Outdoor Storage Construction

Detailed scope

What Designed Outdoor Storage Construction Includes

Outdoor storage yard construction in Irving is an engineered civil and site improvement scope, not a simple paving project. The elements below represent the full scope we manage from geotechnical review through operational acceptance testing.

  • Geotechnical coordination — review of the soil boring report, pavement section design recommendations for the specific clay subgrade conditions at the project site, and subgrade stabilization depth specification.
  • Subgrade stabilization — lime or cement treatment to reduce swell potential in the Blackland Prairie clay, compaction testing to verify treatment depth and density before base course placement.
  • Heavy-duty base course and pavement — reinforced concrete or structural asphalt pavement designed for the specific axle loads and traffic patterns of the storage operation, with joint layout and drainage slope coordinated with the civil engineer.
  • Drainage system — perimeter and internal drainage channels, inlet structures, and connection to the City of Irving storm sewer system or detention basin to manage Blackland Prairie surface water without saturating the clay subgrade.
  • Perimeter security — galvanized chain-link or ornamental steel perimeter fencing with barbed wire or anti-climb deterrents, automated or manual vehicle gates with access control rough-in, and pedestrian access control at building connections.
  • Lighting and electrical infrastructure — LED area lighting designed for 24-hour yard operations, electrical conduit for security camera systems, and Oncor service coordination for the yard lighting load.

Process

Our Outdoor Storage Yard Construction Process

Outdoor storage yard projects in Irving follow a civil and site improvement delivery sequence that begins with soil investigation and ends with operational acceptance testing of the pavement, drainage, and security systems. The steps below reflect how we manage that sequence for Las Colinas and Irving industrial clients.

Step

Site assessment and civil engineering coordination

We begin every outdoor storage yard project with a review of the existing soil boring report or by commissioning a new geotechnical investigation if one does not exist. The geotechnical report controls the subgrade stabilization depth, the pavement section thickness, and the drainage system design. We coordinate the geotechnical engineer, the civil engineer, and our own field team in preconstruction to produce a design that matches the actual site conditions and the client's load requirements — not a generic paving spec that will fail within a few seasonal cycles on an Irving clay site.

Step

City of Irving grading and drainage permit submission

Outdoor storage yard development in Irving typically requires a City of Irving grading and drainage permit, a Construction General Permit from TCEQ if the disturbed area exceeds one acre, and potentially a TxDOT driveway permit if the yard access connects to a state highway. We prepare and submit all permit packages simultaneously and use the permit review period to finalize trade procurement and material lead times so construction can begin immediately when permits are issued.

Step

Subgrade stabilization and base course preparation

Subgrade stabilization begins with fine grading the existing soil to the design elevation, then spreading and incorporating lime or cement at the specified application rate. The stabilized subgrade is proofrolled with a loaded tandem truck to identify soft spots, and any areas that fail proofroll are over-excavated and recompacted. After the stabilized subgrade passes density testing, the granular base course is placed and compacted in lifts. Moisture-density testing is performed at each lift to verify compaction before the next lift is placed.

Step

Paving, drainage, and perimeter infrastructure

Concrete or asphalt paving is placed after the base course has passed all density and moisture tests. Concrete joints are saw-cut within 24 hours of placement to control cracking, and joint sealant is installed per the specification after the concrete has cured. Drainage inlets and channels are installed simultaneously with the paving to avoid damaging the finished surface. Perimeter fence and gate installation follows paving completion, with security camera conduit and lighting pole bases set during the paving phase.

Step

Acceptance testing and operational commissioning

Before the client begins storing equipment or staging trailers on the yard, we conduct a final walkthrough to verify drainage function, confirm that gate systems operate correctly, and complete the punch list. We provide the client with the TCEQ CGP closeout documentation, the pavement compaction test reports, and the civil engineer's as-built drainage survey — records that the client's risk management or insurance carrier may require for an industrial yard of this type.

Applications

Where Outdoor Storage Yard Construction Creates Value in the Irving Market

Outdoor storage yards in Irving and Las Colinas serve a concentrated set of industrial users whose operations depend on secure, load-bearing ground space adjacent to DFW Airport, the I-635 corridor, and the Las Colinas corporate campus. The applications below represent where engineered outdoor storage construction creates the most operational value.

Project type

DFW Airport Freight and Cargo Marshaling Yards

Freight forwarding companies, airline catering operators, and cargo logistics businesses operating near DFW Airport's southern perimeter need secure marshaling yards with 24-hour operation capability and pavement sections designed for loaded cargo trucks. Sites within the DFW Airport influence area may have additional FAA Part 77 lighting height constraints on perimeter poles and structures. We navigate those FAA coordination requirements as part of our permit process so the client's yard lighting and perimeter infrastructure comply with airspace requirements.

Project type

Heavy Equipment and Crane Mat Storage Yards

Construction companies, crane rental operations, and heavy haul contractors operating in the DFW market need outdoor storage yards with pavement sections that can handle crawler crane loads, loaded lowboy trailers, and stacked crane mat weights that exceed typical commercial truck traffic. Storage yards for this use typically require reinforced concrete paving with a minimum 6-inch thickness and a structural section designed for the specific equipment loads rather than standard AASHTO traffic classifications.

Project type

Industrial Overflow and Excess Inventory Storage

Manufacturing and distribution facilities in Irving's Grand Prairie border industrial area and the Beltline Road corridor frequently need outdoor storage capacity to supplement insufficient building square footage during peak inventory periods. Designed outdoor storage adjacent to an existing building requires careful drainage coordination so that runoff from the storage area does not enter the building foundation, and the pavement section must match the loading dock apron capacity if forklifts or yard trucks will transition between the indoor and outdoor areas.

Project type

Oil Field Services and Construction Equipment Laydown

Oilfield services companies and specialty civil contractors working on the DFW road expansion programs — including TxDOT's ongoing I-635 LBJ Freeway widening and SH-114 improvements — need temporary or permanent laydown yards in Irving and the surrounding mid-cities area. These yards require durable paving that can handle tracked equipment, material deliveries, and fabrication activity, along with perimeter security that meets the contractor's equipment insurance requirements. We build these yards to engineered pavement standards so they retain their value if converted to permanent industrial use.

Scheduling

Scheduling and Sequencing Outdoor Storage Yard Construction in Irving

Outdoor storage yard construction in Irving is weather-dependent in two specific ways. Lime or cement subgrade stabilization cannot be placed during rain or when the clay is saturated — trying to stabilize wet clay produces a failed treatment layer that will not achieve the required density. We schedule subgrade stabilization work during dry weather windows and maintain a contingency plan for weather delays that protects the critical path without allowing the clay subgrade to re-wet before paving begins. Spring and fall are the highest-risk seasons for weather delays on Irving outdoor storage yard projects.

Concrete paving requires hot weather precautions during Irving's July and August construction season, when daytime temperatures exceed 100 degrees Fahrenheit and can cause premature concrete stiffening if placement and finishing are not managed carefully. We specify set-retarding admixtures in summer concrete mix designs and schedule pours for early morning starts to take advantage of lower temperatures before the afternoon heat peak. These precautions protect concrete quality and ensure the finished pavement achieves the specified compressive strength.

Service area

Irving and DFW Outdoor Storage Yard Construction Service Area

General Contractors of Irving builds designed outdoor storage yards throughout Irving, Las Colinas, Grand Prairie, Coppell, Farmers Branch, Carrollton, and the surrounding DFW industrial corridor. Our highest concentration of outdoor storage work is in the areas adjacent to DFW Airport's south and west perimeters, along the I-635 LBJ Freeway industrial corridor, and in the Grand Prairie border industrial area along Belt Line Road and Beltline Road. We also build storage yards for construction companies working on TxDOT projects in the mid-cities area.

Next step

Talk through the scope before procurement starts.

Talk with General Contractors of Irving about designed outdoor storage construction in Irving and the Las Colinas industrial corridor.

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Frequently asked questions

Common questions about design outdoor storage construction.

Why does Blackland Prairie clay require special pavement design for outdoor storage yards in Irving?

Blackland Prairie clay absorbs moisture and expands during wet seasons, then shrinks and cracks during droughts — producing 3 to 5 inches of vertical movement in shallow soil horizons. That movement destroys conventional asphalt or concrete without subgrade stabilization. For outdoor storage yards handling heavy truck and equipment loads, we specify lime or cement stabilization of the clay subgrade to neutralize the swell potential, followed by a granular base course and a pavement section designed for the specific axle loads and traffic volume at the site.

Does Irving require a permit for outdoor storage yard grading and paving?

Yes. The City of Irving requires a grading and drainage permit for site improvements above a minimum disturbed area, and projects disturbing more than one acre also require a TCEQ Construction General Permit with a Stormwater Pollution Prevention Plan. Sites that connect to a state highway also need a TxDOT driveway permit. We submit all required permit packages as part of our project development process and maintain all required stormwater documentation throughout construction.

Do outdoor storage yards near DFW Airport require FAA coordination?

Sites within the DFW Airport airspace influence area may be subject to FAA Part 77 surface elevation limits on structures and lighting poles. If proposed perimeter fencing, lighting standards, or storage structures exceed Part 77 elevation thresholds, an FAA aeronautical study is required before construction. We review the FAA's airport influence area mapping during preconstruction for any Irving site near the airport boundary and initiate the aeronautical study process if it is required.

How long does outdoor storage yard construction take in Irving?

A typical outdoor storage yard of 1 to 5 acres — including subgrade stabilization, paving, drainage, perimeter fence, and lighting — generally requires 8 to 16 weeks from permit issuance to completion, depending on site size, soil conditions, and weather. The geotechnical and civil engineering coordination during preconstruction adds 4 to 8 weeks before the permit submission, so clients should plan for a total timeline of 12 to 24 weeks from initial scope definition to operational yard.

What pavement type is better for heavy-duty outdoor storage yards in Irving — concrete or asphalt?

Both materials can perform well on Irving clay sites when the subgrade is properly stabilized and the pavement section is designed for the actual loads. Concrete is generally preferred for areas subject to the highest concentrated loads — crane mat storage, loaded lowboy staging, and building dock aprons — because it resists rutting and surface deformation better than asphalt under heavy point loads. Asphalt is sometimes used for lower-load areas or perimeter driving lanes because it is easier to repair locally if subgrade movement occurs. We work with the civil engineer to specify the appropriate pavement type for each zone of the yard based on the expected traffic and loading.

Where do you build outdoor storage yards in the Irving area?

General Contractors of Irving builds outdoor storage yards throughout Irving, Las Colinas, Grand Prairie, Coppell, Farmers Branch, Carrollton, and the DFW Airport south perimeter area. Our highest concentration of outdoor storage work is in the I-635 industrial corridor, the Grand Prairie border industrial area along Belt Line Road, and the freight and cargo properties near DFW Airport's southern service roads.

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